U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core
U Transformer Core

U Transformer Core

Material: CRGO (0.23–0.35mm), CRNGO (0.30–0.50mm); bulk order customization supported
Dimensions: Length 35–220mm, Width 25–130mm, Height 10–70mm, Stacking Thickness 4–55mm
Performance: Frequency 50–60Hz, Flux Density 1.2–1.7T, No-load Loss 0.4–3.1W/kg
Insulation & Temperature: Insulation Class B/F/H, Operating Temperature -40–180℃, Insulation Resistance ≥100MΩ
Bulk Supply: 900–100,000pcs/month, ≥5 tons per order,
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U Transformer Core

U transformer cores get their name from their “U” shape. The core is formed by two magnetic legs joined at the base, which creates a simple layout with enough room for coil winding and allows heat to dissipate effectively. Made from high-permeability silicon steel, they provide low core loss and high operating efficiency. The structure makes assembly and maintenance convenient, and the air gap can be adjusted as needed. With a compact form, low magnetic leakage, and strong mechanical stability, they are commonly used in small- and medium-power transformers, as well as in reactors and inductors, serving applications in audio equipment, industrial systems, communications devices, and emerging energy industries.

U Transformer Core

Working Principle

At Jinma, we believe a U-shaped laminated core is far more than just a simple stack of steel; it’s really the backbone of magnetic efficiency in today’s electrical systems. We’ve specialized our manufacturing around high-grade, cold-rolled grain-oriented (CRGO) silicon steel, offering a range of thickness options that let our partners fine-tune magnetic flux and reduce iron loss. This focus on material quality ensures that your equipment doesn’t just work—it maintains peak performance for the long haul. Our actual production involves a meticulous mix of precision slitting, stepped lamination, and vacuum stress-relief annealing, a process designed to ensure every single core we ship can meet the most demanding electrical and power distribution standards in the industry.

Features of U Transformer Core

High Saturation Magnetic Flux Density
This actually makes it possible to go with much leaner and more compact transformer designs. Basically, you’re able to trim down the physical footprint and total weight of your units without having to stress about a drop-off in output power or magnetic performance.
Minimized Iron Loss
By really dialing in the grain orientation of our CRGO steel, we’ve managed to put a serious dent in both hysteresis and eddy current losses. For the end user, this means the equipment runs significantly cooler and hits a much higher level of overall energy efficiency.
Precision Step-Cut Stacking
We utilize advanced cutting technology specifically to get rid of large seam gaps. This doesn't just improve magnetic continuity; it also makes a noticeable difference in dampening operational noise and vibration.
Consistent Permeability
We use vacuum stress-relief annealing to "repair" the magnetic properties that can be altered during the cutting phase. The result is a stable excitation current that you can actually depend on over long-term operation.
Tailored Dimensions
We’ve never believed in a "one-size-fits-all" approach. Whether it's the window dimensions, the laminate grades, or the specific stack thicknesses, everything we make is fully customizable to fit your unique blueprints.

RELIABLE QUALITY | BETTER PRICE | FASTER DELIVERY

One-stop transformer core solutions for bulk procurement: quality you can trust, costs you can save, and delivery you can count on.
Contact Us And You’ll Get:
Full Product Range:Comprehensive selection of transformer cores to cover all your industrial and power application needs.
Custom Design Flexibility: Quickly adapt core dimensions, materials, and performance to your exact project specifications.
Cost-Effective Bulk Supply: Factory-direct pricing for large orders, delivering superior value without compromising on quality.
Guaranteed On-Time Delivery: Adequate production capacity and efficient logistics ensure your bulk orders arrive when you need them.
Get Your Customized Quote
Consult Our Experts for Transformer Core Details & Solutions

    Applications

    • We’ve spent a lot of time engineering these U-shaped cores so they’ll actually hold up in those high-demand, high-stress environments you see across different industries:
    • Power & Distribution: They basically serve as the heavy-duty backbone for moving energy through industrial and commercial setups.
    • Control Transformers: You’ll find these are great for keeping voltage regulation nice and steady for automation and heavy machinery.
    • Current Transformers (CTs), it really comes down to how precise you can get. We’ve designed these to offer the exact magnetic performance required so that both your metering and protection systems actually do what they’re supposed to do without any hiccups.
    • Inductors & Reactors: We’ve made these efficient enough to handle the tough jobs like harmonic suppression and filtering without a hitch.
    • Welding Equipment: We built these to be tough. They can take those massive current loads and the constant, repetitive cycles that come with industrial welding.
    • Green Energy: They’re also a solid fit for the renewable side of things—everything from solar inverters and EV chargers to energy storage systems.

    Quality Control

    At the end of the day, we’re not just shipping parts out the door; we’re delivering a guarantee on magnetic performance.

    • Total 100% Inspection: We don’t do random spot checks. Every single batch gets a full walkthrough to verify dimensions, core loss, and how well the laminations are holding together.
    • High-End Vacuum Annealing: This is a huge step for us. It strips away internal stresses and basically “wakes up” the steel’s full magnetic potential.
    • Rugged Surface Protection: We offer everything from epoxy to rust-proof varnish coatings—whatever it takes to beef up insulation and make sure the cores actually last.
    • Top-Tier Material Selection: We stick strictly to certified CRGO sheets. It’s the only way to make sure those magnetic specs stay consistent across the entire core.

    Custom OEM & ODM Support

    We know that every transformer project has its own headaches, so we try to be as flexible as possible with our manufacturing. Whether you’re looking for specific window sizes, rare lamination grades, or full-blown OEM/ODM engineering, We’ll walk through everything with you—from double-checking those initial drawings to the final magnetic testing—just to make sure the core actually fits your windings the way it’s supposed to.

    Testing & Our Sample Program

    We really want your engineering team to feel 100% solid about the specs before pulling the trigger on a massive order. That’s exactly why we set up a sample program to handle things like:

    Running those core loss and B-H curve tests.

    Double-checking that the mechanical fit is totally spot on.

    Benchmarking the actual performance against your own internal requirements.

    Lead Times

    For Prototypes/Samples: We usually have these out the door in about 8–10 days.

    For Bulk Production: This generally lands in the 8–30 day range, though it really just comes down to how much you’re ordering at once.

    Frequently Asked Questions

    sales@jinma-electric.com
    15093344253
    +86 15093344253
    Inquiry Now

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