EI Core with Air Gap
EI Core with Air Gap
EI Core with Air Gap
EI Core with Air Gap
EI Core with Air Gap
EI Core with Air Gap

EI Core with Gap Lamination

Jinma EI Core with Gap Lamination are precision air gap core assemblies developed specifically for EI stacked transformer cores and various magnetic components. By setting up a precise and controllable air gap in the magnetic circuit, the magnetic saturation is suppressed from the root, inductance linearity is improved, core loss is reduced, and electromagnetic performance is optimized.
Products are made of high-quality insulating materials and high-precision silicon steel wafers, adhering to the concept of high-standard and high-stability production, with low iron loss, high permeability and excellent thermal stability. Widely used in transformers, inductors, reactors and other high-frequency electromagnetic equipment, supporting standard specifications and customized air gap design, can accurately meet the technical requirements of different working conditions.
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What is an EI Core with Gap Lamination

EI sheet layers with air gap are precision-designed electrical steel sheet layers with an integrated controlled air gap, designed to optimise electromagnetic performance in critical applications. This special configuration effectively mitigates magnetic saturation, enables precise inductance regulation, and maintains core benefits such as low iron loss, high permeability and strong thermal stability. It is ideal for precision transformers, inductors and high-frequency electromagnetic devices

 

EI Core with Air Gap

Technical Parameters

 

SpecificationABCDEFGHAir GAPStackHoleApertureφ
EI 161612424102
EI 191912.552.54.5102.5
EI 242415663123
EI 262618637153
EI 28

 

28218461740.25 / 0.4 / 0.45 / 0.5 / 1
2827846234
EI 30

 

302010551550.22 / 0.35 / 0.4 / 1.2
3020.8105515.35.5
EI 32

EI 32

3226.59.54.756.521.74.75
3222.7894.5718.34.5
EI 33

 

3322115.55.516.55.5
3328115.55.522.55.5
EI 35

 

3524.59.657.719.95
3523.411.65.845.8417.465.84
EI 35.235.225.212.656.320.15.10.4 / 0.46 / 0.48 / 0.5
EI 363624.5106.56.5186.5
EI 38.4

 

38.425.612.86.46.419.26.41.2Yes
38.444.812.86.46.438.46.4
EI 38.538.5221466.218
EI 41412713682161.2 / 2Yes
EI 42

 

42281477217350.4 / 0.46 / 0.48 / 0.5 / 0.95 / 1.15 / 1.3 / 243.5
43.5
EI 4444301288228
EI 48

 

48321688248400.6 / 0.5 / 0.8 / 0.9 / 0.93 / 1 / 243.5
43.5
EI 5050341499259
EI 5454361899279450.95 / 243.5
EI 56563816101028104645
EI 575738199.59.528.59.547.50.4 / 0.75 / 0.8 / 1.1 / 1.2 / 244
EI 57.257.239199.59.531.557.45
EI 6060402010103010500.75 / 0.8 / 1 / 1.2 / 1.25 / 1.343.5
EI 6666442211113311550.8 / 1 / 1.2 / 1.45 / 1.544.5
EI 67

 

6745.419121233.5125545
6746201013.536105745
EI 70704722111335132.5
EI 7575502512.512.537.512.562.545
EI 76.2

EI 76.2

76.250.825.412.712.738.112.763.51.8 / 2 / 2.54 / 2.2 / 2.5 / 1.3 / 345
76.250.8221116.139.81165.245
EI 78

 

78522613133913651.1 / 1.35 / 1.6 / 245
5322141439146445
EI 84

 

84562814144214702.545
2.0844.5
EI 85.885.857.228.614.314.342.914.371.51.3 / 1.5 / 1.75 / 1.85 / 2.25 / 2.8 / 2.85 / 345
EI 90906030151545157546
EI 94946426171747177746
EI 96

 

 

96643216164816801.15 / 1.5 / 2.2 / 2.3 / 2.45 / 2.5 / 2.7 / 3 / 546.3
46.3
Offset hole46
EI 105105703517.517.552.517.587.51.2 / 1.5 / 1.6 / 1.8 / 2 / 2.3 / 2.45 / 2.65 / 2.7 / 2.8 / 3 / 3.4 / 10.546
EI 1061067230191953198747

Core Advantages

Precise air gap adjustment
Relying on the CNC precision production equipment of Jinma Electric and the calibration system of CNAS test station, it provides accurate and consistent air gap spacing to ensure the optimal performance of the magnetic circuit and the precise control of electromagnetic parameters.
Strongly inhibit magnetic saturation
Through the scientific air gap design, it can effectively slow down the process of magnetic saturation, keep the magnetic flux stable when the current load changes, improve the linearity of inductance, reduce harmonic components, and guarantee the sinusoidal waveform of output voltage.
Improve inductor stability
Optimise inductance consistency, reduce the impact of fluctuating working conditions on inductance parameters, support the needs of precision electromagnetic control, and adapt to high-demand power electronic equipment.
Excellent insulation performance
Adopting high-quality insulation materials strictly screened by Jinma Electric, with high dielectric strength, verified by lightning impact test and temperature rise test, to ensure the safe and reliable operation of the device and avoid the risk of leakage.
Significantly reduce core loss
Reduce the hysteresis loss and eddy current loss, combined with the experience of Gemma Electric magnetic circuit optimisation design, improve the energy efficiency, help products save energy and reduce consumption, in line with the trend of green environmental protection.
High Dimensional Precision
Adopting CNC laser cutting, precision stamping and other advanced technology, the dimensional tolerance is strictly controlled to ensure perfect fit with EI core and smooth assembly, which guarantees the stability of product performance.

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Consult Our Experts for Transformer Core Details & Solutions

    Product Application Scene

    Power Transformer

    Optimise core magnetic properties, inhibit saturation phenomenon, reduce power loss, improve the stability of transformer operation, suitable for Jinma Electric 10KV~35KV transformer series and all kinds of custom transformers.

    Switching Power Supply

    Suitable for high-frequency power electronic equipment, to achieve efficient flux control, help power supply miniaturisation, high efficiency, used in new energy chargers, industrial power supplies and so on.

    Inductors and Chokes

    Provide stable inductance control, suitable for filtering, energy storage and other scenarios, to ensure the purity of the circuit signal, widely used in industrial automation equipment, power supply filtering system.

    Frequently Asked Questions

    What are the core advantages of Jinma Electric EI Core with Gap Lamination foils?
    As a national high and new technology enterprise, the air gap sheet of Jinma Electric has the advantages of precise air gap control, strong anti-saturation, high insulation reliability, etc. based on 27 patented technologies and CNAS test station calibration, and it can respond to customised demands quickly, and its quality has been verified by the State Grid and other authoritative customers.
    Why is it important to add an air gap in the magnetic circuit?
    Air does not saturate the magnetic circuit, after adding air gap, the magnetic flux can follow the primary current more linearly, which not only reduces the power loss of the iron core, but also maintains the sinusoidal waveform of the output voltage, reduces the harmonic components, and improves the stability of the equipment.
    Can the thickness of the air gap sheet be customised? What ranges are supported?
    Yes, we can. Jinma Electric supports 0.01mm~5mm regular thickness customisation, special thickness can be achieved through technical evaluation, relying on Jinma Electric's precision production equipment to ensure the accuracy of the customised thickness.
    What are the choices of product materials? Does it support special working conditions?
    Conventional materials include insulating paper, PET film, epoxy resin, and we can also provide high temperature, high voltage and flame retardant composite insulating materials according to the requirements of working conditions to meet the needs of extreme environments.
    What are the famous projects in which Jinma's air gap sheets have been applied?
    Our products have been widely used in the distribution network projects of the State Grid and the Southern Power Grid, as well as large industrial enterprises, municipal projects, new energy power stations and other scenarios, and we have been recognised as an enterprise that ‘abides by the contract and respects the credit.
    Do you support OEM service? How long is the delivery cycle?
    Support. Jinma Electric provides complete OEM services, including technical solution design, manufacturing, quality testing and other full-process support; 7-15 days delivery for regular orders, 15-30 days delivery for customised orders according to demand, and urgent orders can be expedited.

    Transformer Core Application Cases

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    +86 15093344253
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