Stacked riveting
Stacked riveting
Stacked riveting
Stacked riveting
Stacked riveting
Stacked riveting

Interlocking Lamination Core

Material: Non-oriented silicon, Orientation silicon , Ordinary cold rolled
Thickness: 0.23mm, 0.25mm, 0.27mm, 0.30mm, 0.35mm, 0.50mm
Tolerance : ±0.05mm
Coefficient standard: ≥97%~98.5%
Applicable frequency: 50Hz/60Hz
Insulation level: inorganic insulation coating (T1, T3, T4 coating), organic semi-insulation coating
Structure Type: Ordinary straight ,Twisted, Large rotary
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Product Overview

Stacked riveted iron core is the improvement of the traditional motor stator core structure, composed of multiple pieces of silicon steel sheet stacked; each piece of silicon steel sheet stamped corresponding matching pit and tab, and all the steel sheet pit position is uniform, relying on the upper piece of tab embedded in the lower piece of the pit to bite each other self-locking, the formation of no rivets, no welding, stacked riveted one-piece connection structure. Mainly used as various types of motor stator cores, especially suitable for large linear motor stator cores; can achieve the longest 2.4 meters of one-time molding, greatly improving the manufacturing quality and performance of large linear motor stator cores.

Stacked riveting

Working Principle

Stacked riveted iron core using silicon steel sheet stamping molding, in each piece of steel synchronously punched out pits and tabs snap structure; each piece of steel concave and convex position is identical, stacked pieces of the upper piece of tabs automatically snap into the next piece of the pit, relying on the material’s own plasticity of the bite self-locking, without the need for additional rivets, no welding, no bonding, automatically stacked into a whole iron core. The stacking is tight, the magnetic circuit is complete, and the gap is small, thus realizing low iron loss, low heat generation, low noise, and high structural strength.

Product Features

No rivets, no welding
Relying on the silicon steel sheet concave and convex table self-button locking, no rivet holes, no weld marks, does not damage the magnetic circuit structure.
Low iron loss, energy saving
Close stacking, coherent magnetic circuit, eddy current loss is greatly reduced, motor heat can be reduced by more than 15%, higher operating efficiency.
Wide range of application
Applicable to industrial motors, servo motors, new energy motors, linear motors, small transformers and other types of electromagnetic equipment.
Low noise and vibration
Integral self-locking structure, no loosening between the pieces, effectively suppressing electromagnetic vibration and operation noise.
High stacking precision and good flatness
Whole piece is stacked neatly, with small tolerance of concentricity and perpendicularity, and the whole machine is assembled with higher matching degree.
High mechanical strength and stability
One-piece rivet molding in the mold, solid structure, anti-vibration, no deformation, suitable for long-term continuous working conditions.

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    Application scenario

    With the advantages of high-precision stacking, low magnetic loss, low noise, low heat generation, etc., the stacked rivet cores are widely used in the fields of new energy automobile drive motors, servo motors, intelligent robots, electronic transformers, sensors, leakage protection switches, as well as compressors, motors, transformers, and reactors in household appliances. At the same time, it can also be made into miniature and shaped cores through self-punching stacked riveting process to meet the needs of various types of micro-motors and non-standard electromagnetic equipment.

    Frequently Asked Questions

    Q:What is the stacking factor of stacked rivet cores? Why is it important?
    A:Stacking coefficient is the ratio of the actual effective magnetic cross-sectional area of silicon steel sheet of stacked riveted iron core to the cross-sectional area of the overall shape, reflecting the degree of compactness of steel sheet stacking. The higher the coefficient, the smaller the gap inside the core, the smoother the magnetic circuit, can reduce iron loss, reduce heat and operating noise, while improving the overall mechanical strength and structural stability, is a measure of the core of the stacked riveted iron core manufacturing precision and electromagnetic performance of the core's core indicators.
    Q:Industrial frequency 50Hz working conditions, stacked riveted iron core choose how thick silicon steel sheet specifications appropriate?
    A:Conventional 50Hz industrial motors, power distribution supporting stacked rivet iron core, give priority to 0.35mm, 0.50mm orientation / non-orientation of silicon steel sheet; high-end energy-saving, inverter, large linear motor stacked rivet iron core, optional 0.23mm, 0.27mm thin specifications, to further reduce eddy current losses.
    Q:What is the difference between oriented and non-oriented silicon steel for stacked rivet core?
    A:- Oriented silicon steel: high permeability, very low iron loss, magnetic properties have direction, suitable for transformers, reactors, high power frequency riveted iron core;
    - Non-oriented silicon steel: uniform magnetic properties in all directions, good stamping process, suitable for motor stator and rotor, servo, linear motor riveted iron core, is the most commonly used main material for riveted iron core.
    -The most commonly used main material for stacked riveted iron core.
    Q:How does the iron loss of stacked rivet iron core affect the operation of equipment?
    A:Higher the iron loss, the more serious core heating, motor / transformer temperature rise, energy consumption increases, operating efficiency decreases; low iron loss rivet iron core magnetic circuit loss is small, can reduce the heat of the equipment, saving power consumption, reduce vibration and noise, prolong the service life of the whole machine, especially suitable for long time continuous operation of the equipment.
    Q:Stacked rivet iron core can be customized non-standard shaped size,, can you provide samples?
    A:Can be customized: support for non-standard outer diameter, inner diameter, stack height, torsion and oblique angle, shaped groove and other customized dimensions.
    Sample support: We can provide samples of conventional specifications, finished small core samples, and support customized sampling according to customer drawings.
    sales@jinma-electric.com
    15093344253
    +86 15093344253
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